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"Bart" - Argonaut Jr's
Underwater ROV

If Simon Lake were building the Argonaut Jr. today he would certainly included an ROV.

ROV's are like remotely controlled submarines with video cameras and often robotic arms that allow the operator to work underwater for the safety and comfort of a boat above or from within a submarine.

Putting a video camera on an ROV and flying it underwater is actually can be done with quite easily using a joystick, some electronics, bilge pumps, and an underwater video camera.  We have already built a simple ROV named Bob.  You can see more about Bob here:  Building Bob

Argonaut Jr's ROV will be name "Bart" after Simon Lake's cousin that help him build and test the Argonaut Jr.   Bart will be build from easy to find and relatively inexpensive parts such IP and USB cameras, motors and servos from the Radio Controlled (RC) hobby suppliers, a play station game controller and those parts will be driven by RoboRealm software that makes connecting and programming as easy as it gets.

The Plan

 

 

 

 

 

 

 

 

 

 

 

 

 

The Parts

1) RoboRealm -- Software suite that processes the video, and has easy to use interface modules for the game controller and the Pololu Micro Maestro controller that runs the servos and motor speed controllers. The game controller will use the joystick module and the Pololu servo controller has a custom Pololu Maestro module. RoboRealm also has a web server to make the video available to the Internet when a connection is available.
2) Pololu, Micro Maestro 6-channel USB Servo Controller and Documentation and Forum -- A very small card that controls the RC motors Electronic Speed Controllers (ESC) and servos.
3) Lowrance StructureScan, sonar imaging is unique in that it use Ethernet network to transfer the signal between the the supplied network box and the display console making to possible transmit the transducers information up the ROVs umbilical.  By slowly rotating the transducers two side scan transducers 180 degrees with a servo; we will be able to capture an 360 degree view of the area around the ROV out to and beyond 100ft even in muddy water.
4) Putting a compass in the field of view of a camera works nicely, but we'll go a step further and add a digital compass that provides the heading over an RS232 serial interface with the Pololu, Micro Maestro.
5) Microseven IP camera has an SD card on it where it can record D1 video as well as a built-in web server enables video live anywhere over the internet.


Thrusters

We are using RC (radio controlled) hobby type motors with props added on for Bart's thrusters.  These are widely available and relatively inexpensive, small, but powerful motors than can be run even in salt water with the motor completely exposed to the water. Read more here: DC Motors and Props.

We tested a 1000 Kv Outrunner Brushless RC Motor and 30 amp and 30 amp BEC ESC (Electronic Speed Controller) $8.50 for both, plus another $8 for shipping from China.  The results were mixed.  One of the three motors caused the ESC to shutdown after a short time of running underwater. The cause is likely due to the way the ESC senses an overload condition in the motor, so it shut off power to the motor even when there was not really an overload. 

However the performance at just a 5 amp draw. We also learned that we need and ESC for RC Cars that have the ability to run the motor in reverse.

800kv D2830 RC 800g Plane
Outrunner Brushless Motor  $18



 

Aeolian 45Amp ESC 2A BEC
for 1/10 RC Car Brushless
Motor $27

Hitec HS-755HB Karbonite 1/4
Scale Servo Futaba Jr.  $26
 

Mounting a prop to this motor was fairly easy.  The motor's dimensions are 51.6mm x 23.9mm x 8.5mm.   The hub of a fan from a PC power supply is about 14mm, so we turned a piece of 1" Sch 40 PCV pipe in a lathe to fit over the motor and into the fans hub. It would take more time, but you could do this with a drill, small drum sander attachment to fit inside the PVC pipe so it spins the pipe, and sand paper to cut down the outside dimension of the PCV.

We purchased 5 - 45 amp ESCs for cars because they can run the brushless motors in forward and reverse.  Add we went with 5, even more powerful motor that runs at 800Kv or slower which is better for turning bigger props and getting more power. Finally we got a couple of 1/4 scale servos for tilting the camera and rotating the sonar transducer. 

 

 

 

 

 

 

Resources

www.hobbyking.com  Good selection of RC Motors and ESC.
http://www.ertyu.org/steven_nikkel/ethernetcables.html How to wire Ethernet Cables