Canvas Work -- aka Sewing Stuff

Our new sewing machine has
found its spot in the shop.

You will find all sorts of things
to repair once you have the right
sewing machine.

One of our goals is to be self-sufficient cruisers. To that end, I’m now the official canvas worker, an old name for someone who sews sails and boat related projects like sail covers, ditty bags, or even seat cushions. We’ve chosen junk sails for our boat. Junk sails are connected flat panels so a DIYer can easily make these sails unlike the more complicated Bermuda rig sails. You just need sail cloth, a hot knife, thread and a good machine.

We had several parameters for our machine:
1. It had to fit on a boat. So a great big, long-necked commercial machine wouldn’t work.
2. It had to be economical. Used commercial machines may cost $2000 or more.
3. Had to be powerful enough to sew through multiple layers of heavy materials such as canvas like Sunbrella or slick materials such as Dacron. A regular home machine isn’t strong enough.

The Sailrite Ultrafeed LSZ
can sew up to 8 layers of canvas.

The walking presser foot can
sew heavy, bulky fabrics like
Naugahyde vinyl, canvas and
hard, dried leather.

After looking around we settled on a Sailrite machine.

The Sailrite Ultrafeed LSZ

Our final choice was the Sailrite Ultrafeed LSZ made by Sailrite, www.sailrite.com. We chose this machine for several reasons:

* Costs $850 for the zigzag model
* All metal construction
* Small yet sturdy
* Mechanical walking presser foot allows you to sew heavy fabrics
* Custom box for the machine, which makes it great for stowing and moving.

The walking presser foot sold us on Sailrite’s Ultrafeed LSZ. The foot moves forward and back in time with the feed dog. This ensures that the layers that the layers of fabric are consistently moving together through machine resulting in consistently symmetrical stitch lengths.

Sailrite has a great web site and catalog. Also, two CDs come with the machine, and for someone like me who is mechanically challenged, they are invaluable.

My new sewing box	Before the reorg.
Everything’s nice and tidy now.	Crystal Light containers make great storage for spools of thread.

Getting Organized

When I first started out sewing in the shop, parts of my projects were scattered across the CNC table, the wooden table, and the floor. My tools and accessories were thrown into a tote that just happened to be laying on a nearby table. Not much thought put into organizing things.

Then after a shower discussion (dialog’s that take place while we’re showering together), we hit upon using one of our old toolboxes – turning it into a sewing box. Now my assortment of needles, bobbins, tools and threads can be easily found.

(1) How is a school bus linked to machine and cable covers? Through the bus’s seats.	(2) Salvaged seat cover.
(3) The Ultrafeed is a joy to use. It keeps chugging along through feet of vinyl and Velcro.	(4) Cover for plasma machine, cable and the gun. With handy guard around the trigger.
(5) Velcro salvaged from the school bus makes for a great fitting cable cover.	(6) Our new wire-feeder, a water cooled, push-pull Python gun, had about 30 feet of cables that needed to be covered.

Machine and Cable Covers

(1) While looking for a cheap source of windows for our sailboat, we came across a great deal – a school bus with 14 working, unbroken windows that still ran for only $500. We bought it, drove it home and then spent 5 weeks salvaging anything that might be of use, including the fabric covering the seats. (2) Some of the seats has a many a 3 covers on them and it's a nearly indestructible vinyl.

(3) With 28 seat back and bottoms of school bus vinyl I sewed up a variety of covers – one for the plasma cutter and its cable, the Hobart welder, and the Cobramatic’s cables. The covers will protect the machines if we choose to leave them outside and the cable covers will prolong the life of the cables by guarding against gouges or wearing.

(4) While cutting up the school bus with the plasma cutter, Doug had problems with blow back especially when cutting into parts of its engine or where there were flammable materials or liquids. To protect the plasma gun I sewed a cover for it that has a flap over the trigger that protected the user’s hand.

(5) (6) I used Velcro taken off the seats as well to make a removable cover for the Cobramatic’s cables. This lets us take the cover off easily and quickly and makes for a snug fitting cover.

(1) Neodymium or rare earth, magnets being removed from dead computer hard drives.	(2) Break up the magnets and put them inside the foot switch while it sits on a metal so they stay put.
(3) Add epoxy to glue the magnets into place. Don't try moving it until the epoxy has set.	(4) Cut some plastic out to insulate the electric contacts on the back on the switch circuit.
(5) Insulator in place under the switch circuit board.	(6) Completed switch sticks in a convenient place.

A Stick Tight Foot Switch

My sewing spot in the shop is the end of our steel work table with me sitting on a stool and the machine’s presser foot resting on the steel shelf below the table. The foot switch is light and easily moved about. So Doug came up with the idea of adding magnets to its base.

(1) Doug had removed neodymium magnets from used computer hard drives. The magnets were still attached to tabs so he separated the two.

(2) (3) Next, he placed the magnets in the bottom plate of the foot switch and potted, or filled, it with epoxy to fix the magnets in place. Jar lids make a handy tray to mix epoxy.

(4) (5) After the epoxy dried, I created an insulator for the electronics board in the foot to prevent the contacts on the bottom side of the board from shorting against the magnets. A plastic jug donated the needed plastic. Another fine example of how we recycle pretty much anything at hand.

(6) My foot switch now sticks to the steel table’s shelf or legs so I can even have beside my knee.